The candidate will be responsible for robotic systems planning, wiring and dress pack buyoffs, installation, programming, debug, and commissioning of robotic and PLC equipment systems related to the company's new vehicle launch and carryover programs in the Prototype and production shops located in Newark/Fremont, California, and Casa Grande, Arizona. Responsibilities include handling development of Robotics & Controls system architecture, standards, programs, and reviewing integrator's production line robotics/controls design, along with overseeing the verification of robotic & controls systems installation, commissioning, and launch for various systems including robotic welding lines for the body shop. The candidate will also develop and perform preventative maintenance and failure recovery strategies for automation systems.
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Key Responsibilities:
- Engage with line builders, integrators, and equipment suppliers in developing robotic and controls standards, configurations, programs, and the selection of specific equipment and accessories for the required applications.
- Manage and track the development of BIW automation (Robotics & Controls) manufacturing systems from the initial design phase through installation and commissioning, and through system sustainment during production.
- Interface with equipment suppliers to manage and track the procurement of automation equipment.
- Participate in the review, audit, and buyoff of automation systems for production capability and safety.
- Architect, write, and debug PLC ladder logic with an emphasis on generating organized, structured, documented, maintainable, and reusable code.
- Develop and integrate aesthetically simple HMI screens for complex BIW production machinery while providing feedback for troubleshooting. Program, troubleshoot, and prepare robots to BIW specifications and support cell implementation.
- Integrate equipment, robotic systems, and other automation equipment (such as conveyors) into an automated line system controlled via PLCs. Teach and operate robots for production on the manufacturing floor.
- Integrate and commission EOAT onto robots, such as weld guns, SPR guns, FDS guns, material handlers, vision cameras, etc.
- Develop I/O maps for direct communication between robots and EOAT.
- Develop efficient robot teach paths and programs that ensure safe yet efficient robot-to-robot interaction across all BIW manufacturing lines and processes.
- Participate in initial equipment conceptual development balancing product specifications, process requirements, layout complexity, cost, and lead time limitations.
- Manage electrical cabinet builds, field wiring, pneumatic systems, and fluid/pneumatic plumbing.
- Select and size electrical and electromechanical components, such as servos.
- Debug and optimize automated processes to maximize cycle time and improve availability and yield.
Qualifications & Skills:
- Engineering Technology Diploma or BS/MS in Electrical Engineering (preferred), or equivalent, with majors in Controls and Computer Control Systems, Mechatronic Engineering, Automation Engineering, etc.
- 5+ years of experience as a hands-on Controls Engineer or Robotics Engineer working on automation and/or electromechanical systems.
- Proficiency with process integration and electromechanical/mechatronic systems.
- In-depth knowledge of equipment and robot safety standards (such as ANSI/RIA 15.06 [ISO 10218], ANSI B11 [ISO 13849], OSHA, etc.).
- Advanced proficiency in programming FANUC robots and familiarity with KUKA, Yaskawa.
- Experience programming Cartesian, SCARA, and articulated robots (FANUC, KUKA, Motoman, ABB, etc.).
- Advanced proficiency in programming industrial equipment ladder-logic PLCs (Allen-Bradley ControlLogix, CompactLogix, and RSLogix 5000), safety PLCs, and Human-Machine Interfaces (HMI/GUI).
- Knowledge of and experience with communication protocols and fieldbus networks (IO-Link, EtherNet/IP, etc.).
- Ability to demonstrate excellence in programming PLCs with a methodology for maintaining code structure.
- Proficiency in selecting appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, VFDs, and servo systems.
- Ability to create detailed electrical and fluid schematics in CAD (AutoCAD Electrical preferred).
- Exposure to production machinery, industrial sensors, and equipment such as robot systems and joining systems.
- Experience with vision systems (Cognex, Keyence, FANUC) and simulation software.
- Experience creating technical specifications for automated manufacturing equipment and transitioning products and processes from prototype to production is highly desired.
- Ability to use 3D CAD packages such as SolidWorks and CATIA.
Location: King Abdullah Economic City, 02
