The Sr. Technical Program Manager, Powertrain Drive Unit leads the design, development, and implementation of manufacturing equipment and processes, focusing on both brownfield and greenfield projects in automotive powertrain manufacturing. This role requires extensive collaboration across multiple departments to ensure successful project delivery, risk mitigation, and continuous improvement in manufacturing quality and efficiency.
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Responsibilities
- Demonstrated experience in the design, development, and implementation of Powertrain Drive Unit Manufacturing equipment and processes for both brownfield and greenfield projects
- Advanced understanding of robotics and automation systems, including applications in rotor and stator manufacturing, and material conveyance
- Proven track record in commissioning and successfully ramping up automotive manufacturing equipment
- In-depth understanding of mechanical systems, including electric powertrains, motors, transmissions, and related components specific to drive unit manufacturing
- Familiarity with automotive electrical systems, wiring harnesses, connectors, and industry standards for safety, performance, and durability
- Collaborate with design engineering, supply chain, procurement, quality, and production teams to drive the development, testing, and validation of drive units
- Drive continuous improvement initiatives in manufacturing processes, efficiency, and quality control to meet evolving industry standards and customer expectations
- Exceptional presentation skills, with the ability to effectively communicate technical information to senior management and leadership teams
- Define the program’s scope, objectives, and key performance indicators (KPIs), and translate business requirements into actionable plans
- Develop and manage project schedules, allocate necessary resources (personnel, equipment, materials), and ensure timely delivery in accordance with established timelines
- Identify, assess, and proactively mitigate potential risks (technical, schedule, cost, etc.) throughout the program lifecycle
- Monitor and control program costs, ensuring alignment with budget constraints and identifying any potential cost discrepancies
- Maintain consistent and clear communication with internal teams, external clients, and stakeholders, providing regular updates on project progress and status
- Facilitate collaboration across various departments, including engineering, design, manufacturing, procurement, and quality assurance, ensuring alignment of efforts
- Evaluate product design changes on manufacturing equipment to support Design for Manufacturing (DFM) activities
- Ensure project teams prioritize and complete tasks effectively, meeting key project milestones and deadlines
- Develop a comprehensive understanding of the product, production processes, and manufacturing technologies to mitigate risks and identify opportunities for process optimization
- Collaborate with relevant teams to identify and implement critical actions necessary for seamless integration of requirements into the manufacturing line
- Organize and lead meetings focused on resolving issues related to manufacturing equipment design and installation
- Track and implement changes proposed by the New Product Introduction (NPI) team to ensure alignment with project goals
Requirements
- Bachelor's Degree in Engineering, STEM or related field, or equivalent relevant education and experience
- 8+ years of experience in powertrain or DU manufacturing program management
- Proven leadership in high-volume automotive manufacturing environments
- Strong understanding of Lean, Six Sigma, and DFM principles
- Experience in the automotive industry is a must, preferably in Electric Drive Unit manufacturing
- Extensive launch and commissioning experience
- Possesses strong presentation skills and communicates clearly and professionally at various levels both inside and outside the company
- Working knowledge of MS Project and AutoCAD is a must
- Working knowledge of Catia and Delmia is a plus
- Willingness to travel up to 50% of the time
- Possess knowledge and experience across multiple functions within product design and manufacturing
Location
King Abdullah Economic City
