Sr.Engineer Asset Integrity

About the Role
This role involves providing detailed engineering inspection and recommendations for the company's facilities in Oman to minimize equipment failures. Reporting to the Manager of Asset Integrity, the primary responsibilities include overseeing and coordinating effective corrosion control services and monitoring techniques for process pipelines and equipment to ensure reliability and safety. The role demands timely inspection reporting and adherence to the highest engineering standards according to applicable codes and regulatory requirements. Moreover, the focus is on maintaining technical integrity through risk identification and mitigation, supporting Asset Integrity to ensure operations run safely, efficiently, and reliably.

Main Tasks and Responsibilities

• Conduct periodic monitoring of identified critical process parameters/IOWs, coordinating with the Process/Ops team to address any abnormalities or upsets and communicate findings.
• Perform, coordinate, and implement online corrosion monitoring and control programs for critical process equipment, piping, and circuits.
• Monitor corrosion rates, identify potential causes, and propose remedies to control corrosion while communicating findings with other divisions.
• Coordinate with the Electrical Team to monitor cathodic protection systems in the plant for effective corrosion protection.
• Provide input on suitable painting and coating systems for external, immersed, and high-temperature applications.
• Lead monitoring processes by identifying critical process parameters/IOWs and coordinate with the Process/Ops team for any required actions.
• Contribute to turnaround scopes of work for maintenance activities based on equipment history and established inspection frequencies.
• Evaluate and proactively recommend solutions for threats and hazards related to critical process equipment and piping; coordinate necessary inspection programs with relevant departments.
• Manage departmental contracts.
• Develop and implement risk-based prioritization approaches for static equipment, including vessels, tanks, valves, and pipelines.
• Oversee the risk assessment ranking process for maintenance and inspection of static equipment.
• Analyze and perform fit-for-purpose/integrity assessments for static equipment.
• Carry out inspections according to the Inspection Test Plan and QA/QC plan for capital plant equipment procurement, issuing clearance certificates and reports post-inspection.
• Identify concerns and propose dedicated inspection procedures to enhance refinery/petrochemical plants' integrity.
• Participate in non-destructive testing of plant equipment and piping, reviewing preliminary interpretations made by subordinates.
• Lead/Paticipate in Risk Based Inspection processes by identifying corrosion loops and degradation mechanisms, providing material and corrosion inputs to the RBI analyst as required.
• Conduct inspections and testing of all static equipment and pipeline systems to ensure:
  • Quality and timely completion of operational and maintenance requirements.
  • Up-to-date inspection database for equipment in assigned areas.
  • Quality of inspected materials.
• Support optimization efforts in field inspections by reducing Thickness Measurement Locations (TMLs) and extending inspection intervals.
• Collect, review, analyze, and ensure hand-over documents meet material specification requirements as per contractual obligations.
• Monitor and follow up to capture operational upsets, corrosion-related concerns, and variations in critical process parameters.

Key Interactions

• Internal: All TS Managers and Engineers, Operations, Maintenance, Procurement, and HSE.
• External: Contractors, third parties, consultants, vendors, and suppliers.

Notable Working Conditions

• Combination of field operations and office environment, moderate to intensive computer screen use.

Education Requirements

• Minimum qualifications include a Bachelor’s degree in Mechanical Engineering, Metallurgical Engineering, or equivalent.
• Language: Excellent written, spoken, and reading proficiency in English (required); native Arabic (desirable).

Background and Experience

• 6+ years of relevant experience in a similar role within the Oil & Gas, Refinery, or Petrochemical industry, preferably in associated areas with at least three certifications among API 510, 570, 580, and 653.
• Working knowledge of design, manufacture, metallurgy, and applicable codes and standards associated with equipment and plant inspection; familiarity with QA/QC systems and procedures.
• Inspection experience in Pipe Fitting, Welding, Welder Qualification, Welding Procedures, Non-Destructive Testing, and Hydraulic Testing in the field of Static and Piping works.
• Knowledgeable in inspection, corrosion engineering, welding, and materials.
• Experienced in field investigation, inspections, troubleshooting performance checks, and data compilation.
• Understanding of Process Plant (P&ID/PFD) and Engineering drawings and OEM manuals.

Certification

• NACE certifications are desirable.
• CP Level-2 certification is an advantage.
• ASNT/NDT Level II certification is desirable.
• CSWIP or AWS-CWI certification is an advantage.

Skills and Competencies

• Personal Skills:

  • Detail-oriented
  • Team-oriented
  • Quality-focused
  • Excellent communication skills (verbal and written)
  • Problem-solving abilities

• Technical Skills:

  • Proficient with computer applications including MS Office.
  • Risk assessment and HAZOP analysis skills.
  • Strong knowledge in QA/QC, ISO 9001, ISO 1400, and HSE plans.
  • Familiarity with non-destructive testing (NDT) and specialized equipment inspection techniques.
  • Capable of diagnosing and analyzing equipment failures during inspections.
  • Resource material management abilities.
  • Proficiency in non-destructive testing techniques, welding inspection procedures, and applicable regulations.
  • Strong understanding of standards and codes such as API, ASTM, NACE, ASME, and TEMA.
  • Experience in Risk Based Inspection (RBI), Root Cause Analysis (RCA), and defect removal procedures.